Common Questions
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Q: What makes ProMason Supply different?
- A: We specialize in high-quality materials for historic masonry, understand the unique needs of these projects, and offer individual project-quantity materials. Please feel free to contact us via email if you need help with material selection at info@promasonsupply.com
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Q: Why shouldn't I use any mortar from the hardware store on historic buildings?
- A: Modern mortars often contain high concentrations of Portland cement, which is too hard for old brick and stone and can cause damage. Our lime-based mortars allow the structure to move and breath without modern control or expansion joints or building envelopes.
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Q: What's the difference between hydraulic and non-hydraulic lime mortar?
- A: Hydraulic lime sets with water, suitable for damp conditions and a faster set. Non-hydraulic lime hardens by absorbing CO2 from the air and is typically suitable for interior work. Hydraulic lime mortars are also appropriate for interior applications.
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Q: How do I choose the right mortar color?
- A: Consider the existing mortar color as well as brick/stone color, architectural style, and surrounding environment. We offer small-quantities to help you find your match or find what colors might be combined/mixed for a great match.
Understanding Lime Mortars
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Q: Why is lime mortar preferred for historic masonry?
- A: Lime mortar is softer and more flexible than modern cement mortars, allowing historic structures to move, breathe, and also have a self healing property that is sympathetic to historic structures. This prevents moisture buildup and damage.
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Q: What are the different types of lime used in mortar?
We offer various types of lime mortar concentrates which are used for making brick or stone mortar with general guidelines as follows:
PHL 2.0 (Feebly Hydraulic)
- Strength: Lowest compressive strength among the PHLs.
- Setting Time: Sets slowly.
- Uses:
- Ideal for very soft and fragile masonry, where minimal strength is required.
- Often used for interior plastering and repointing delicate historic structures.
- Provides good breathability and flexibility.
PHL 3.5 (Moderately Hydraulic)
- Strength: Medium compressive strength.
- Setting Time: Sets at a moderate pace.
- Uses:
- The most versatile type, suitable for a wide range of applications.
- Commonly used for repointing brick and stone, both interior and exterior.
- Offers a good balance of strength, breathability, and workability.
PHL 5.0 (Eminently Hydraulic)
- Strength: Highest compressive strength of the PHLs.
- Setting Time: Sets relatively quickly.
- Uses:
- Suitable for demanding applications where higher strength is needed.
- Often used for structural repairs, foundations, and exterior walls exposed to harsh weather.
- Provides greater durability and resistance to moisture.
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Q: How do I mix lime mortar?
- A: Proper mixing is crucial. Generally, you'll combine lime, sand, and water in specific ratios. Our products come with detailed instructions. We can also provide guidance on achieving the right consistency.
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Q: What is the "cure" time for lime mortar?
- A: Lime mortar cures slowly, taking weeks or even months to fully harden. This slow curing allows for proper carbonation and ensures a strong, durable bond. Protect the mortar from rain and frost during the initial curing period.
Common Masonry Repairs
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Q: How do I repair cracks in my brick wall?
- A: Minor cracks can often be repaired with mortar. Larger cracks may require professional assessment to determine the underlying cause and appropriate repair method.
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Q: What is "repointing"?
- A: Repointing involves removing deteriorated mortar from the joints and replacing it with fresh mortar. This restores the structural integrity and appearance of the masonry.
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Q: My chimney is leaning. Can it be fixed?
- A: A leaning chimney is a serious issue and requires professional attention. It may need to be rebuilt or stabilized.
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Q: How do I remove efflorescence (white deposits) from my brick?
- A: Efflorescence is caused by soluble salts migrating to the surface. Dry brushing can remove light efflorescence. We also offer specialized cleaners for more stubborn cases.
Cleaning and Maintenance
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Q: What's the best way to clean old brick?
- A: Cleaning methods depend on the brick and soiling. We offer a gentle masonry cleaner for brick which works well with a plastic bristle brush. Always test in an inconspicuous area first.
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Q: How often should I inspect my masonry?
- A: Annual inspections are recommended to identify any issues early on. Pay attention to cracks, loose mortar, and signs of water damage.
Working with ProMason Supply
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Q: Do you offer discounts?
- A: Yes, we offer competitive pricing and volume discounts for larger projects and contractors needing pallet sized quantities. Contact us for a quote.
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Q: What if I need a product not listed on your website?
- A: Contact us! We may be able to source it or suggest an alternative.
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Q: Can you help me estimate how much material I need?
- A: Absolutely! We can help you calculate approximate quantities based on your project.
ProMason Masonry Stain FAQ
What is ProMason Masonry Stain?
- ProMason Masonry Stain is a high-quality, water-based stain specifically designed for brick, stone, and mortar. It penetrates the surface, enhancing the natural beauty of the masonry while allowing it to breathe. This stain is available in a variety of colors, enabling you to achieve the desired look for your project.
Why Choose ProMason Masonry Stain?
- Enhances Natural Beauty: Doesn't create a film like paint, allowing the natural texture and variations of the masonry to show through.
- Breathable: Allows moisture vapor to escape, preventing damage to the masonry.
- Durable: Provides long-lasting color that resists fading and UV damage.
- Versatile: Can be used on a variety of masonry surfaces, including brick, stone, and mortar.
- Easy to Use: Applies easily with a brush, roller, or sprayer.
What Surfaces Can Be Stained?
- Brick: Works well on most types of brick, including clay, concrete, and face brick.
- Stone: Suitable for natural stone such as limestone, sandstone, and flagstone.
- Mortar: Can be used to color new mortar or to change the color of existing mortar joints.
- Concrete: Can be used on concrete surfaces, including walls, floors, and walkways.
How is ProMason Masonry Stain Different from Paint?
- Penetration: Stain penetrates the surface, becoming part of the substrate, while paint forms a film on top.
- Breathability: Stain allows the masonry to breathe, while paint can trap moisture.
- Appearance: Stain enhances the natural texture, while paint creates a more uniform look.
Can I Use ProMason Masonry Stain on Interior and Exterior Surfaces?
- Yes, ProMason Masonry Stain is suitable for both interior and exterior applications.
How Do I Prepare the Surface for Staining?
- Clean: The surface must be clean and free of dirt, efflorescence, and old paint or coatings. Use appropriate cleaners and allow the surface to dry completely.
- Repair: Repair any cracks or damage to the masonry before staining.
How Do I Apply ProMason Masonry Stain?
- Test: Always test the stain in an inconspicuous area to ensure you achieve the desired color.
- Apply: Apply the stain evenly using a brush, roller, or sprayer. Follow the manufacturer's instructions for the number of coats and drying times.
Can I Change the Color of Existing Masonry?
- Yes, ProMason Masonry Stain can be used change the shade of existing masonry.
How Do I Choose the Right Color?
- ProMason Supply offers a variety of colors to choose from. Consider the existing masonry color, the surrounding environment, and your desired aesthetic.
While ProMason Masonry Stain is a versatile product, there are certain areas where it's not recommended for application:
- Wet Areas:
- Showers and Pools
- Fountains
- Areas with Excessive Moisture
- Horizontal Surfaces:
- Exterior Horizontal Surfaces: ProMason Masonry Stain is not recommended for exterior horizontal surfaces like patios, walkways, or driveways. Foot traffic and exposure to the elements can cause the stain to wear off prematurely.
- Interior Horizontal Surfaces with Heavy Wear: While the stain can be used on interior floors, it's not ideal for areas with heavy foot traffic or abrasion. Consider a more durable sealant or coating for high-traffic floors.
ProMason Lime-Pro Lime Plaster Coat Preservation Coating FAQ
What is Lime-Pro Lime Plaster Coat?
- Lime-Pro is a breathable, lime-based coating specifically designed to preserve and protect historic and aging masonry walls. It's versatile plaster and parging material that is offered in a concentrate that you mix with sand to create a durable, long-lasting finish.
Why Choose Lime-Pro?
- Breathability: Allows moisture vapor to escape, preventing damage to the masonry substrate.
- Authenticity: Provides a traditional lime-based finish compatible with historic structures.
- Durability: Offers a durable and weather-resistant protective layer.
- Versatility: Can be used on a variety of masonry surfaces, including brick, stone, adobe, and concrete.
- Ease of Use: Simple to mix and apply.
What are the Benefits of Using a Lime-Based Coating?
- Compatibility: Lime-based coatings are chemically compatible with historic masonry, ensuring a strong bond and preventing damage.
- Vapor Permeability: Allows the wall to "breathe," preventing moisture buildup and associated problems like spalling and efflorescence.
- Flexibility: Accommodates the natural movement of historic structures, reducing the risk of cracking.
- Aesthetic Appeal: Provides a traditional, natural finish that enhances the beauty of historic masonry.
How is Lime-Pro Different from Cement-Based Coatings?
- Breathability: Lime-Pro is highly breathable, while cement-based coatings can trap moisture.
- Flexibility: Lime-Pro is more flexible, making it less prone to cracking on aging structures.
- Compatibility: Lime-Pro is more compatible with historic masonry materials.
What Surfaces Can Lime-Pro Be Applied To?
- Brick: Suitable for various types of brick, including historic and modern.
- Stone: Can be used on limestone, sandstone, and other types of natural stone.
- Adobe: Provides an excellent protective and breathable finish for adobe structures.
- Concrete: Can be applied to concrete walls to improve breathability and provide a more traditional finish.
- Previously Lime-Plastered Walls: Ideal for restoring and preserving existing lime plaster.
How Do I Prepare the Surface for Lime-Pro?
- Clean: Ensure the surface is clean and free of dirt, loose mortar, and any previous coatings that might inhibit adhesion.
- Repair: Repair any damage to the masonry, such as cracks or spalling.
- Dampen: Lightly dampen the surface before applying Lime-Pro to promote proper bonding.
How Do I Mix and Apply Lime-Pro?
- Mixing: Follow the manufacturer's instructions for mixing Lime-Pro with sand and water. Use clean, potable water and appropriate sand for the desired texture.
- Application: Apply the mixed Lime-Pro using a trowel or other suitable tools. Multiple coats may be required for optimal coverage and protection.
What is the Coverage Rate of Lime-Pro?
- Coverage will vary depending on the surface texture and the thickness of the application. Refer to the product data sheet for estimated coverage rates.
How Long Does Lime-Pro Take to Cure?
- Lime-based coatings cure through carbonation, a process that can take several weeks or months. Protect the newly applied Lime-Pro from rain and frost during the initial curing period.
Is Lime-Pro Available in Different Colors?
- Lime-Pro is typically a natural white or off-white color. It can be tinted with natural pigments to achieve different shades.
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